60KW Water Cooling Protection Induction Forging Machine For 50mm Steel Bar Heating

INDUCTION FORGING :

Induction heating is a non-contact process which uses the principle of electromagnetic induction to produce heat in a workpiece. By placing a conductive material into a strong alternating magnetic field, electric current is made to flow in the material, thereby causing Joule heating. In magnetic materials, further heat is generated below the Curie point due to hysteresis losses. The generated current is predominantly in the surface layer, the depth of this layer being dictated by the frequency of the alternating field and the permeability of the materia

Induction forging refers to the use of an inducion heater to pre-heat metals prior to deformation using a press or hammer. Typically metals are heated to between 1,100 and 1,200 °C (2,010 and 2,190 °F) to increase their malleability and aid flow in the forging die.

Six Protection:

• Overcurrent Protection Water shortage Protection
• Overheating Protection Overvltage Protection
• Short circuit Protection Phase Protection

THE ADVANTAGES OF INDUCTION FORGING:

• Process controllability – Unlike a traditional gas furnace the induction system requires no pre-heat cycle or controlled shutdown. The heat is available on demand. In addition to the benefits of rapid availability in the event of a downstream interruption to production the power can be switched off thus saving energy and reducing scaling on the components.

• Energy efficiency – Due to the heat being generated within the component energy transfer is extremely efficient. The induction heater heats only the part, not the atmosphere around it.

• Rapid temperature rise – High power densities ensure that the component reaches temperature extremely rapidly. Scale is reduced as are surface defects and undesirable effects on the surface metallurgy.

• Process consistency – The induction heating process produces extremely uniform consistent heat. This improves accuracy of the forging and can in extreme cases reduce post forging machining allowances and have a positive effect on die life.

• No harmful by products – Induction heating does not generate any environmental waste products and is a clean process as opposed to more traditional heating methods that generate smoke and toxic emission

INDUCTION FORGING APPLICATION:

Aerospace: Induction forging creates high-quality, durable components for aircraft engines, landing gears, and other critical aircraft parts.

Automotive: Induction forging is used to manufacture components for engines, transmissions, suspensions, and steering systems.

Energy: Induction forging is used to manufacture components for oil and gas drilling and production equipment and power generation equipment.

Medical: Induction forging creates precision components for medical devices such as orthopedic implants, pacemakers, and surgical instruments.

Mining: Induction forging is used to create components for mining equipment, such as drill bits, pumps, and conveyors.

We have established an R&D system. It is supported by advanced engineers and professional workers, who are especially engaged in researching and developing the machinery of middle or high frequency induction heating and high frequency inverter electrolysis and galvanization power supply. Since we owned strong technique development capability, our factory has been insisting on producing new product and new craftwork to assure our leading position on technique in this field.

Under the effort of several years, our factory has produced series of high quality products in various categories. We can also exclusively produce these products on your requirement to meet you need. Our middle or high frequency induction heating equipment is produced for special voltage condition of some countries. For instance, there is single-phase 110V, three-phase 220V induction heating equipment for America and Japan and three-phase 415V, 440V induction heating equipment for such southwestern Asia countries as Malay and Thailand.

Founded in 1996, Guangyuan Technology (HK) Electronics Co., Ltd. is a private high-tech factory. Our factory is located in Wanjiang District of Dongguan City in Zhujiang Delta, with convenient transportation near No. 107 national highway and Guangshen speedway.

We have established an R&D system. It is supported by advanced engineers and professional workers, who are especially engaged in researching and developing the machinery of middle or high frequency induction heating and high frequency inverter electrolysis and galvanization power supply. Since we owned strong technique development capability, our factory has been insisting on producing new product and new craftwork to assure our leading position on technique in this field.

Under the effort of several years, our factory has produced series of high quality products in various categories. We can also exclusively produce these products on your requirement to meet you need. Our middle or high frequency induction heating equipment is produced for special voltage condition of some countries. For instance, there is single-phase 110V, three-phase 220V induction heating equipment for America and Japan and three-phase 415V, 440V induction heating equipment for such southwestern Asia countries as Malay and Thailand.

Our factory has a wholesome distribution network. Our products are delivered to America, Europe and southwestern Asia areas. We also built up a lot of offices to provide prompt and quick service to our consumers.

At the beginning of our foundation, we advocated "work with honest and credit, service for ever". This slogan has deeply footed in the culture of our factory, becoming the soul of development and management. During the process of development, it is firmly believed that a wonderful after-sale service is the base stone for a company's existing. Therefore, our factory takes the thought of "creating values for costumers" as the core of our managing strategies.

Chinese companies are facing the competition and challenge from the whole globe. Our factory will use advanced technology to provide better after-sale service and to find a proper position in the international market. We will hold the spirit of more professional, advanced and perseverant to pursue the wide application of our products in the market. We will also pursue the co-development and advancement with our suppliers and consumers relying on professional technology and good cooperation efforts.